組立可能・出荷可能な金属部品のための二次加工

多くの板金プロジェクトは最終的な細部で失敗します—鋭利なエッジ、不完全なバリ取り、欠落したタップ穴、不統一な梱包、部品混在のラベリングなど。これらの小さな問題は組立を遅延させ、手直しを増やし、回避可能な納品リスクを生じさせます。.

SR MFGの二次加工は、加工済み部品から検収可能な納品へとプロジェクトを推進します—バリ取り、タップ加工、ハードウェア挿入、軽組立、検査、梱包、ドキュメント管理を一つのワークフローで対応します。.

バリ取り・エッジ仕上げ

タップ加工・ねじ切り

PEM / リベットハードウェア

皿穴加工・面取り

軽組立

検査・梱包

出荷可能部品

24時間以内にカスタム見積もりを取得

図面をアップロードしてエンジニアリングレビューを受けてください。.

SR MFGが二次加工に選ばれる理由

加工済み部品から組立可能な納品まで、SR MFGは品質、適合性、出荷準備に影響する最終的な細部を管理します。.

Metal stamped parts for secondary metal fabrication operations

一つのワークフロー、,
調整工数の削減

バリ取り、タップ加工、ハードウェア挿入、軽組立、検査、梱包を一つの連携フローで実施
サプライヤー間の受け渡し削減により、取扱リスクとコミュニケーション負荷を低減
最終納品要件を最初から最後まで整合させます

トレーサブルな記録、,
迅速な解決

ロットトレーサビリティ、検査チェックポイント、プロセスノートが迅速な根本原因レビューを支援
ばらつきや欠陥がどこで発生したかの特定が容易
是正措置とリピート注文の可視性向上

標準化された
最終的な細部

エッジ状態、ねじ品質、ハードウェア適合性、ラベリング、梱包を一貫して管理
二次加工におけるバッチ間のばらつきを低減
検収、組立準備、納品信頼性を向上

エンジニアリングノート： 二次加工の要件は、エッジ状態、ねじ仕様、ハードウェア種類、検査ポイント、ラベリング、梱包方法を含め、図面またはRFQに定義する必要があります。.

プロセス管理

品質チェック

納品準備

二次加工

二次加工とは板金加工?

板金製造において、二次加工とはレーザー切断、プレス加工、曲げ、溶接などの一次加工工程後に実施される後続プロセスです。.

これらの加工により、半完成部品はエッジ状態、穴品質、ハードウェア取付、表面仕上げ、検査状況、適切な梱包が管理された組立可能な部品になります。.

部品が最終的な寸法、表面、機能、出荷要件を満たし、組立、設置、または顧客検収に直接進めるよう支援します。.

二次加工は手直しの削減、一貫性の向上、次の工程に準備された部品の納品を支援します。.

Assembly-ready metal stamped parts packed for shipment

組立準備完了

取り付けまたは最終組立の準備済み

一般的な二次加工には以下が含まれます

バリ取り &
エッジ仕上げ

タップ加工 &
ねじ切り

PEM / リベット
ハードウェア挿入

座ぐり加工
& 面取り

軽組立
& 締結

検査 &
品質チェック

ラベリング &
梱包

二次加工 & 仕上げサポート

表面処理から組立・梱包まで、当社の金属二次加工プロセスにより、部品を組立準備完了、出荷準備完了、生産準備完了の状態にお届けします。.

バリ取り & エッジ仕上げ

切断、プレス、または機械加工された部品からバリや鋭利なエッジを除去します。.

効果

安全性と取り扱い性の向上
嵌合および組立干渉の低減
コーティングや仕上げの前処理に貢献

お客様にご用意いただく情報

エッジ要件：バリなし、エッジブレイク、またはアール
重要な外観面または機能面

バリ取りの詳細はこちら

エッジ丸め / 研削

機能部品のエッジアール、面取り、またはエッジブレイク条件を管理します。.

効果

鋭角リスクの低減
エッジ部のコーティング被覆性向上
より安全な取り扱いと設置をサポート

お客様にご用意いただく情報

目標アール、面取り、またはエッジブレイク基準
処理が必要なエッジ、穴、または溶接シーム

研削の詳細はこちら

タップ加工 & ねじ切り

締結および組立用のねじ穴またはねじ形状を形成します。.

効果

切断または成形後にめねじを追加
ねじ締結および組立をサポート
検査チェックとの組み合わせが可能

お客様にご用意いただく情報

ねじサイズ、深さ、公差
ねじ検査またはゲージ要件

PEM / リベットハードウェア挿入

板金部品にナット、スタッド、スタンドオフ、リベット、または締結ハードウェアを組み付けます。.

効果

恒久的な締結ポイントを追加
組立速度と再現性の向上
筐体、ブラケット、パネルの製造をサポート

お客様にご用意いただく情報

ハードウェアの種類、ブランド、型番
引抜き、トルク、または取付要件

5. Countersinking & Chamfering

Create countersunk or chamfered features for flush fasteners and clean edge transitions.

効果

Supports flush screw installation
Improves part fit and assembly appearance
Reduces sharp hole edges

お客様にご用意いただく情報

Countersink angle, diameter, and depth
Fastener type and critical hole locations

6. Brushing / Satin Finishing / Polishing

Standardize appearance, texture, gloss, and roughness on visible surfaces.

効果

Improves cosmetic consistency
Controls grain direction and surface texture
Reduces light scratches or oxidation marks when feasible

お客様にご用意いただく情報

Finish sample, grain direction, or roughness target
Cosmetic grade and protected areas

Learn more about polishing

7. Ultrasonic Cleaning

Remove oils, coolant, particles, and residues from holes, slots, and internal cavities.

効果

Improves cleanliness before coating or assembly
Helps remove contaminants from complex geometry
Can support clean packaging requirements

お客様にご用意いただく情報

Contaminant type and cleanliness target
Drying, water spot, or packaging requirement

Learn more about ultrasonic cleaning

8. Assembly, Inspection & Packaging

Assemble, inspect, label, kit, and pack parts according to delivery requirements.

効果

Supports light assembly and fastening
Provides inspection and documentation checks
Reduces shipping damage and mixed-part risk

お客様にご用意いただく情報

BOM, work instructions, or inspection standard
Labeling, kitting, and packing method

Learn more about assembly

Provide clear requirements, we deliver consistent results. Please define edge condition, thread specs, hardware type, finish target, inspection points, labeling, and packing method when available.

見積もりを依頼

Explore Our Metal Surface Finishing Processes

Why Secondary Operations Matter for Assembly-Ready Parts

Secondary operations are not just finishing steps—they help determine whether a part is ready for fit-up, assembly, inspection, and final delivery.

Reliable Datums

Supports accurate locating surfaces and hole positions
Helps parts align correctly during installation
Reduces assembly trial-and-error

Controlled Edge Condition

Deburring and edge finishing improve handling safety
Helps avoid fit-up issues and coating defects
Important for cosmetic and functional edges

Distortion & Fit-Up Control

Welding, grinding, and fastening can affect geometry
Process control helps maintain assembly tolerance
Reduces rework and installation problems

Tolerance & Inspection Link

Inspection confirms the part is ready to install
Records help trace issues back to the process step
Improves acceptance and delivery confidence

エンジニアリングノート： Assembly-ready requirements should be defined early, including datum surfaces, hole locations, edge conditions, joining method, tolerance expectations, and final inspection criteria.

プロセス管理

品質検査

トレーサビリティ

Material Considerations for Secondary Operations

Different metals react differently to secondary processes such as deburring, grinding, polishing, cleaning, and assembly. Understanding material characteristics helps ensure consistent quality and assembly-ready results.

ステンレス鋼

Corrosion-resistant and strong. Common for industrial, medical, food-service, and architectural sheet metal parts.

Best for

Deburring, edge finishing, polishing, satin finishing
Cleaning, passivation, assembly, and protective packaging

備考

Prevent iron contamination, fingerprints, and visible scratches
Maintain consistent grain direction and cosmetic finish
Use proper tooling and process control for visible surfaces

Confirm with us

Material grade, such as 304 or 316
Surface finish, grain direction, and protected areas
Cleaning or passivation requirements if needed

Carbon Steel / SPCC

Cost-effective and widely used. Suitable for formed, welded, painted, plated, and assembled metal parts.

Best for

Deburring, tapping, threading, grinding, and chamfering
Welding, fastening, assembly, coating, and packaging

備考

Control rust during production, storage, and shipment
Clean oil, scale, and debris before coating or plating
Welding may cause distortion; fixture and sequence control matter

Confirm with us

Steel grade, thickness, and coating or plating requirements
Welding, distortion control, and inspection standards
Packing method for rust and handling protection

Aluminum Alloys

Lightweight with good corrosion resistance. Common for equipment, electronics, transportation, and enclosure parts.

Best for

Deburring, chamfering, polishing, brushing, and light assembly
Anodizing preparation and cosmetic surface control

備考

Soft material; easy to scratch, dent, or deform
Use sharp tools, clean handling, and proper fixturing
Avoid cross-contamination with steel particles

Confirm with us

Alloy grade, such as 5052, 6061, or 7075
Surface finish, anodizing, or color requirements
Critical cosmetic surfaces and protection method

亜鉛メッキ鋼板

Steel sheet with zinc coating for corrosion protection. Common for enclosures, brackets, and outdoor applications.

Best for

Deburring, edge finishing, light forming, and assembly
Non-structural parts where zinc coating must be protected

備考

Avoid excessive grinding that removes the zinc layer
Welding may produce zinc fumes; ventilation is required
Cut edges may need post-process protection

Confirm with us

Zinc coating type and coating weight
Post-process protection, such as zinc repair or paint
Welding and fume-control requirements

Copper & Copper Alloys

Excellent conductivity and formability. Common for electrical, decorative, and precision components.

Best for

Polishing, mirror finishing, cleaning, degreasing, and mechanical fastening
Decorative, conductive, and appearance-sensitive parts

備考

Prone to oxidation, discoloration, and fingerprint marks
Handle with clean gloves and protect surfaces during storage
Packaging method affects final appearance quality

Confirm with us

Alloy type, such as C110, C260, brass, or bronze
Surface finish, brightness, and anti-oxidation requirements
Protective film or packaging requirements

エンジニアリングノート： Material behavior varies by thickness, alloy grade, heat treatment, surface condition, and part design. Provide drawings, finish requirements, and application conditions so SR MFG can recommend the right secondary operation route.

Explore the material library of SR MFG

Ready to Review Your Secondary Processing Requirements?

Send us your drawings, material, part condition after primary fabrication, required secondary operations, surface requirements, assembly details, inspection criteria, and packaging needs. Our engineering team will review the process sequence and recommend a suitable secondary processing route for your parts.

無料お見積りを提供いたします

Industries & Secondary Processing Applications

SR MFGは提供しています secondary processing services for sheet metal parts used in data center equipment, consumer electronics, electrical systems, industrial equipment, new energy systems, and outdoor products. Secondary processing helps improve part edges, surfaces, hole features, assembly fit, and final usability after cutting, bending, welding, or forming.

We support both prototype validation and stable batch production for sheet metal parts that require deburring, tapping, countersinking, polishing, grinding, cleaning, assembly preparation, and other post-fabrication operations.

secondary-processing-industrial-applications

データセンターおよびIT機器

Secondary processing for data center, network infrastructure, and IT hardware parts where clean edges, accurate mounting features, and reliable assembly are important.

サーバーラックフレームおよびレール
ケーブル管理トレイ

キャビネットパネルおよびドア
取付ブラケットおよびプレート

コンシューマーエレクトロニクス

Post-fabrication processing for consumer electronics housings, internal brackets, display structures, and precision sheet metal assemblies that require refined surfaces and accurate fit.

デバイス筐体＆カバー
内部支持ブラケット
ディスプレイ取付構造体

スピーカー＆オーディオ金属部品
小型精密成形部品

電気設備

Secondary processing for electrical enclosures, control cabinets, power distribution units, and industrial electrical systems where edge safety, hole accuracy, and assembly consistency matter.

電気キャビネット筐体
制御ボックスパネル
端子取付板

DINレールブラケット
通気・アクセスパネル

産業機械

Secondary processing solutions for machinery, automation systems, production equipment, and structural machine assemblies that require functional surfaces, clean edges, and reliable assembly preparation.

機械カバー＆ガード
設備フレーム
コンベアブラケット

センサ取付板
保護パネル＆シールド

新エネルギーシステム

Secondary processing for EV charging equipment, battery systems, energy storage cabinets, and power conversion units where stable assembly, hole precision, and surface preparation are required.

バッテリー筐体部品
充電ステーションキャビネット
エネルギー貯蔵キャビネットパネル

バスバー支持ブラケット
パワーモジュール筐体

屋外設備

Secondary processing for outdoor enclosures, equipment covers, BBQ grills, lighting systems, and structural fixtures that require safer edges, cleaner surfaces, and better preparation for finishing or assembly.

屋外設備筐体
BBQグリル板金本体
保護カバー＆パネル

取付ブラケット
耐候性構造部品

お客様の用途に合わせて設計

Whether you need a single prototype or high-volume production, SR MFG provides reliable secondary processing to improve the function, appearance, safety, and assembly quality of your sheet metal parts.

業界別用途を見る

Sheet Metal Parts for Secondary Processing Applications

SR MFG provides secondary processing for custom sheet metal parts, including deburring, edge finishing, tapping, threading, hardware insertion, countersinking, chamfering, polishing, cleaning, light assembly, inspection, labeling, and packaging. These operations help prepare brackets, panels, frames, housings, enclosures, and other fabricated parts for assembly, installation, and final delivery.

Secondary Metal Fabrication よくある質問

What’s the difference between deburring and edge rounding—and how is it accepted? (ISO 13715 aligned)

バリ取り removes burrs and sharp protrusions created by cutting, stamping, or machining. The goal is safety, cosmetics, and preventing issues like poor fit-up or gauge interference. It’s essentially corrective removal of imperfections, using methods such as hand tools (files, scrapers, abrasive paper), thermal deburring for complex geometries, or electrochemical/vibratory deburring for production volumes.

Edge rounding intentionally reshapes a sharp edge into a controlled radius to improve stress distribution, reduce stress concentration, and improve durability. It’s intentional edge shaping, typically done with chamfer tools/countersinks (CNC), hand deburring tools, grinding wheels, or abrasive media.

For acceptance (aligned with ISO 13715), deburred edges should be free of noticeable burrs and sharpness, with smooth transitions and no “bite” when touched. Typical burr-height limits may be ≤0.05 mm, 、および ≤0.02 mm for precision parts. Surface finish requirements after deburring may also be specified—for example Ra ≤ 1.6 μm, 、および Ra ≤ 0.8 μm on critical mating surfaces. For edge rounding, the radius should be uniform and smooth and meet the drawing requirement; if not specified, common edge-break radii are around 0.1–0.3 mm, sufficient to eliminate sharp edges without compromising fit or safety.

Can ultrasonic cleaning reach blind holes and internal cavities? How do you prevent re-contamination after cleaning?

Yes—ultrasonic cleaning can be effective on blind holes and internal cavities, but it must be tuned to the geometry. Frequency, time, and chemistry concentration are selected based on feature size, depth, and contamination type. For more complex cavities, ultrasonic cleaning is often paired with high-pressure spray to improve exchange and flushing. The mechanism is cavitation: microscopic bubbles collapse and generate localized energy that dislodges soils, helping reach areas that are difficult to access with conventional cleaning.

To prevent re-contamination, the practical focus is on controlling the cleaning medium and post-clean handling: use compliant, non-hazardous chemistries as required; replace or maintain the bath to avoid soil re-deposition; keep filtration effective; maintain the equipment (including the ultrasonic generator) to avoid performance drift; remove parts promptly and dry them in a controlled environment; and manage the surrounding area to reduce airborne particles. When needed, cleaned parts are handled with contamination-control practices and packaged to prevent secondary contamination during storage or transport.

Can you provide cleanliness or particle reports? (ISO 16232 referenced as needed)

Yes. On request, we can provide cleanliness/particle reports referencing ISO 16232 methodology. Typical evaluation involves wiping or extracting contaminants, filtering, and then analyzing the filter with microscopy or particle counting equipment. Reports can include particle counts, size distribution, and cleanliness level, along with key details such as sample identification, test method, results, and any relevant notes or conditions.

Should machining be done before or after coating?

In general, machining should be completed before coating, because machining generates chips and oils and can damage the coating surface if done afterward. Cleanliness before coating is critical—oils, oxides, and corrosion products can all reduce adhesion—so parts typically require thorough cleaning after machining, and may also use processes such as solvent cleaning, pickling, or blasting as appropriate.

There are exceptions. For parts requiring extremely tight post-coat dimensions, limited machining after coating may be possible, but it requires protective measures such as masking/protective films and controlled tooling to avoid coating damage. It also requires planning for how coating thickness and tolerance stack-up affect final dimensions.

Can you provide kitted packaging and barcode traceability? (GS1/SSCC optional)

Yes. We can deliver kitted packaging, combining multiple parts into a single kit with consistent labeling to improve handling and reduce loss or damage. We also support barcode-based traceability, assigning unique identifiers to parts or kits and tracking them through production, storage, and shipping. Common barcode formats include EAN-13/UPC (retail), Code 128 (logistics-friendly alphanumeric), and QR codes (high data capacity). We can also support GS1/SSCC labeling when required.

How do you prevent scratches on cosmetic parts, and what standard is used for carton handling marks? (ISO 780)

For cosmetic parts, scratch prevention is primarily a packaging and handling discipline: surface protection films when appropriate, foam or divider separation, edge/corner protection, and controlled stacking and movement to avoid contact marks. The goal is to prevent part-to-part abrasion, especially on visible surfaces.

For outer cartons, handling marks can be standardized to ISO 780, which defines graphical symbols for transport packaging (e.g., “Fragile,” “This way up,” “Keep dry”). Using ISO 780 symbols reduces mis-handling risk across international logistics and helps ensure consistent interpretation during shipping, warehousing, and receiving.